release: bump version to 0.0.4.9

XTTS-Bridge: im daswer123 local-Mode erwartet der Server speaker_wav als
Basename (z.B. "Maia"), nicht als Pfad. Wir haben bisher "/voices/Maia.wav"
geschickt, was der Server stumm verwirft und Default nimmt. Jetzt: speaker
name pur senden + Warnlog wenn File fehlt.

App: ChatScreen + SettingsScreen horchen auf type "config" vom RVS —
wenn in Diagnostic die globale XTTS-Voice gewechselt wird, werden alle
Apps auf den neuen Wert zurueckgesetzt (wie vom User gewuenscht).
Lokale App-Wahl bleibt sonst intakt und gewinnt pro Request.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>

android/android/app/build.gradle

@@ -79,8 +79,8 @@ android {
         applicationId "com.ariacockpit"
         minSdkVersion rootProject.ext.minSdkVersion
         targetSdkVersion rootProject.ext.targetSdkVersion
-        versionCode 404
-        versionName "0.0.4.4"
+        versionCode 409
+        versionName "0.0.4.9"
         // Fallback fuer Libraries mit Product Flavors
         missingDimensionStrategy 'react-native-camera', 'general'
     }

android/android/app/src/main/java/com/ariacockpit/PcmStreamPlayerModule.kt

@@ -13,22 +13,30 @@ import com.facebook.react.bridge.ReactMethod
 import java.util.concurrent.LinkedBlockingQueue
 
 /**
- * Streamt PCM-s16le Audio direkt via AudioTrack MODE_STREAM.
+ * Streamt PCM-s16le Audio direkt via AudioTrack MODE_STREAM mit Pre-Roll.
+ *
+ * Pre-Roll: AudioTrack wird zwar direkt gebaut und gefuttert, aber play()
+ * wird erst aufgerufen wenn PREROLL_SECONDS Audio im Buffer ist. So hat
+ * der Stream Zeit einen Vorrat aufzubauen — wenn XTTS mit RTF>1 rendert
+ * (langsamer als Echtzeit), laeuft der Buffer trotzdem nicht leer.
  *
  * Flow:
- *   JS: start(sampleRate, channels) → öffnet AudioTrack und startet Writer-Thread
- *   JS: writeChunk(base64)           → dekodiert, queued, Writer schreibt non-blocking
- *   JS: end()                         → wartet bis Queue leer, schließt AudioTrack
- *   JS: stop()                        → Hart stoppen, Queue leeren (Cancel)
- *
- * Vorteil gegenüber Sound-File-Queue:
- *   - Keine Gap zwischen Chunks (AudioTrack puffert intern)
- *   - Erste Samples beginnen zu spielen sobald der erste Chunk da ist
- *   - Kein WAV-Header-Parsing pro Chunk
+ *   JS: start(sampleRate, channels) → öffnet AudioTrack (noch nicht play())
+ *   JS: writeChunk(base64)           → dekodiert, queued, Writer schreibt
+ *   Writer: spielt los sobald PREROLL erreicht ist
+ *   JS: end()                         → wartet bis Queue leer, schließt
+ *   JS: stop()                        → Hart stoppen (Cancel)
  */
 class PcmStreamPlayerModule(reactContext: ReactApplicationContext) : ReactContextBaseJavaModule(reactContext) {
     companion object {
         private const val TAG = "PcmStreamPlayer"
+        // Fallback wenn JS keinen Wert uebergibt.
+        private const val DEFAULT_PREROLL_SECONDS = 3.5
+        private const val MIN_PREROLL_SECONDS = 0.5
+        private const val MAX_PREROLL_SECONDS = 10.0
+        // Stille am Stream-Anfang, damit AudioTrack sauber anfaehrt und die
+        // ersten Samples nicht abgeschnitten werden (XTTS-Warmup + play()-Latenz).
+        private const val LEADING_SILENCE_SECONDS = 0.2
     }
 
     override fun getName() = "PcmStreamPlayer"
@@ -38,22 +46,34 @@ class PcmStreamPlayerModule(reactContext: ReactApplicationContext) : ReactContex
     private var writerThread: Thread? = null
     @Volatile private var writerShouldStop = false
     @Volatile private var endRequested = false
+    @Volatile private var prerollBytes: Int = 0
+    @Volatile private var playbackStarted = false
+    @Volatile private var bytesBuffered: Long = 0
+    @Volatile private var streamBytesPerFrame: Int = 2 // mono s16le default
 
     // ── Lifecycle ──
 
     @ReactMethod
-    fun start(sampleRate: Int, channels: Int, promise: Promise) {
+    fun start(sampleRate: Int, channels: Int, prerollSeconds: Double, promise: Promise) {
         try {
             // Alte Session beenden falls vorhanden
             stopInternal()
 
+            val prerollSec = prerollSeconds
+                .coerceIn(MIN_PREROLL_SECONDS, MAX_PREROLL_SECONDS)
+                .let { if (it.isFinite() && it > 0) it else DEFAULT_PREROLL_SECONDS }
+
             val channelConfig = if (channels == 2) AudioFormat.CHANNEL_OUT_STEREO else AudioFormat.CHANNEL_OUT_MONO
             val encoding = AudioFormat.ENCODING_PCM_16BIT
             val minBuf = AudioTrack.getMinBufferSize(sampleRate, channelConfig, encoding)
-            // Grosszuegiger Buffer: 32x MinSize — tolerant gegen Netzwerk-Jitter und
-            // bursty XTTS-Delivery (Render dauert 1-3s, dann kommen alle Samples
-            // auf einmal). Bei 24kHz mono s16 entspricht 128KB ca. 2.7 Sekunden.
-            val bufferSize = (minBuf * 32).coerceAtLeast(128 * 1024)
+            val bytesPerSecond = sampleRate * channels * 2 // 16-bit = 2 bytes
+            // Buffer muss mindestens PREROLL + etwas Spielraum fassen.
+            val prerollTarget = (bytesPerSecond * prerollSec).toInt()
+            val bufferSize = (minBuf * 32).coerceAtLeast(prerollTarget * 2)
+            prerollBytes = prerollTarget
+            bytesBuffered = 0
+            playbackStarted = false
+            streamBytesPerFrame = channels * 2 // s16 = 2 bytes per sample
 
             val newTrack = AudioTrack.Builder()
                 .setAudioAttributes(
@@ -73,7 +93,7 @@ class PcmStreamPlayerModule(reactContext: ReactApplicationContext) : ReactContex
                 .setTransferMode(AudioTrack.MODE_STREAM)
                 .build()
 
-            newTrack.play()
+            // AudioTrack erstellen — play() wird erst aufgerufen wenn Pre-Roll erreicht.
             track = newTrack
             queue.clear()
             writerShouldStop = false
@@ -82,27 +102,83 @@ class PcmStreamPlayerModule(reactContext: ReactApplicationContext) : ReactContex
             writerThread = Thread({
                 val t = track ?: return@Thread
                 try {
+                    // Leading-Silence in den Buffer — gibt AudioTrack Zeit anzufahren.
+                    val silenceBytes = ((sampleRate * channels * 2) * LEADING_SILENCE_SECONDS).toInt() and 0x7FFFFFFE
+                    if (silenceBytes > 0) {
+                        val silence = ByteArray(silenceBytes)
+                        var silOff = 0
+                        while (silOff < silence.size && !writerShouldStop) {
+                            val w = t.write(silence, silOff, silence.size - silOff)
+                            if (w <= 0) break
+                            silOff += w
+                        }
+                        bytesBuffered += silence.size
+                    }
                     while (!writerShouldStop) {
                         val data = queue.poll(50, java.util.concurrent.TimeUnit.MILLISECONDS) ?: run {
-                            if (endRequested) return@Thread
+                            if (endRequested) {
+                                // Falls wir vor Pre-Roll enden (kurzer Text): trotzdem abspielen
+                                if (!playbackStarted) {
+                                    try { t.play() } catch (_: Exception) {}
+                                    playbackStarted = true
+                                }
+                                return@Thread
+                            }
                             null
                         } ?: continue
+
+                        // Pre-Roll Check: play() erst wenn genug gepuffert
+                        if (!playbackStarted && bytesBuffered + data.size >= prerollBytes) {
+                            try {
+                                t.play()
+                                playbackStarted = true
+                                Log.i(TAG, "Playback gestartet nach Pre-Roll ${bytesBuffered + data.size} Bytes")
+                            } catch (e: Exception) {
+                                Log.w(TAG, "play() failed: ${e.message}")
+                            }
+                        }
+
                         var offset = 0
                         while (offset < data.size && !writerShouldStop) {
                             val written = t.write(data, offset, data.size - offset)
                             if (written <= 0) break
                             offset += written
                         }
+                        bytesBuffered += data.size
                     }
                 } catch (e: Exception) {
                     Log.w(TAG, "Writer-Thread Fehler: ${e.message}")
                 } finally {
+                    // Warten bis alle geschriebenen Samples tatsaechlich abgespielt sind,
+                    // sonst cuttet t.release() die letzten Sekunden ab.
+                    try {
+                        val totalFrames = (bytesBuffered / streamBytesPerFrame).toInt()
+                        var lastPos = -1
+                        var stalledCount = 0
+                        while (!writerShouldStop) {
+                            val pos = t.playbackHeadPosition
+                            if (pos >= totalFrames) break
+                            // Safety: wenn Position 2s nicht mehr vorwaerts → AudioTrack hing
+                            if (pos == lastPos) {
+                                stalledCount++
+                                if (stalledCount > 40) {
+                                    Log.w(TAG, "playback stalled at $pos/$totalFrames — give up")
+                                    break
+                                }
+                            } else {
+                                stalledCount = 0
+                                lastPos = pos
+                            }
+                            Thread.sleep(50)
+                        }
+                        Log.i(TAG, "Playback fertig: frames=$totalFrames pos=${t.playbackHeadPosition}")
+                    } catch (_: Exception) {}
                     try { t.stop() } catch (_: Exception) {}
                     try { t.release() } catch (_: Exception) {}
                 }
             }, "PcmStreamWriter").apply { start() }
 
-            Log.i(TAG, "Stream gestartet: ${sampleRate}Hz ch=$channels buf=${bufferSize}B")
+            Log.i(TAG, "Stream gestartet: ${sampleRate}Hz ch=$channels buf=${bufferSize}B preroll=${prerollBytes}B (${prerollSec}s)")
             promise.resolve(true)
         } catch (e: Exception) {
             Log.e(TAG, "start fehlgeschlagen", e)

android/package.json

@@ -1,6 +1,6 @@
 {
   "name": "aria-cockpit",
-  "version": "0.0.4.4",
+  "version": "0.0.4.9",
   "private": true,
   "scripts": {
     "android": "react-native run-android",

android/src/screens/ChatScreen.tsx

@@ -325,6 +325,15 @@ const ChatScreen: React.FC = () => {
         const tool = (message.payload.tool as string) || '';
         setAgentActivity({ activity, tool });
       }
+
+      // Voice-Config aus Diagnostic — setzt die lokale App-Stimme auf den
+      // gerade in Diagnostic gewaehlten Wert zurueck. User-Wahl in der App
+      // wird dadurch ueberschrieben.
+      if (message.type === ('config' as any)) {
+        const newVoice = ((message.payload as any).xttsVoice as string) ?? '';
+        localXttsVoiceRef.current = newVoice;
+        AsyncStorage.setItem('aria_xtts_voice', newVoice);
+      }
     });
 
     const unsubState = rvs.onStateChange((state) => {

android/src/screens/SettingsScreen.tsx

@@ -20,6 +20,12 @@ import AsyncStorage from '@react-native-async-storage/async-storage';
 import RNFS from 'react-native-fs';
 import DocumentPicker from 'react-native-document-picker';
 import rvs, { ConnectionState, RVSMessage, ConnectionConfig, ConnectionLogEntry } from '../services/rvs';
+import {
+  TTS_PREROLL_DEFAULT_SEC,
+  TTS_PREROLL_MIN_SEC,
+  TTS_PREROLL_MAX_SEC,
+  TTS_PREROLL_STORAGE_KEY,
+} from '../services/audio';
 import ModeSelector from '../components/ModeSelector';
 import QRScanner from '../components/QRScanner';
 import VoiceCloneModal from '../components/VoiceCloneModal';
@@ -73,6 +79,7 @@ const SettingsScreen: React.FC = () => {
   const [autoDownload, setAutoDownload] = useState(true);
   const [storageSize, setStorageSize] = useState('...');
   const [ttsEnabled, setTtsEnabled] = useState(true);
+  const [ttsPrerollSec, setTtsPrerollSec] = useState<number>(TTS_PREROLL_DEFAULT_SEC);
   const [editingPath, setEditingPath] = useState(false);
   const [xttsVoice, setXttsVoice] = useState('');
   const [availableVoices, setAvailableVoices] = useState<Array<{name: string, size: number}>>([]);
@@ -99,6 +106,14 @@ const SettingsScreen: React.FC = () => {
     AsyncStorage.getItem('aria_tts_enabled').then(saved => {
       if (saved !== null) setTtsEnabled(saved === 'true');
     });
+    AsyncStorage.getItem(TTS_PREROLL_STORAGE_KEY).then(saved => {
+      if (saved != null) {
+        const n = parseFloat(saved);
+        if (isFinite(n) && n >= TTS_PREROLL_MIN_SEC && n <= TTS_PREROLL_MAX_SEC) {
+          setTtsPrerollSec(n);
+        }
+      }
+    });
     AsyncStorage.getItem('aria_xtts_voice').then(saved => {
       if (saved) setXttsVoice(saved);
     });
@@ -250,6 +265,13 @@ const SettingsScreen: React.FC = () => {
         }
         rvs.send('xtts_list_voices' as any, {});
       }
+
+      // Diagnostic-Voice-Wechsel → lokale App-Stimme auf den neuen Default zuruecksetzen
+      if (message.type === ('config' as any)) {
+        const newVoice = ((message.payload as any).xttsVoice as string) ?? '';
+        setXttsVoice(newVoice);
+        AsyncStorage.setItem('aria_xtts_voice', newVoice);
+      }
     });
 
     return () => {
@@ -527,6 +549,42 @@ const SettingsScreen: React.FC = () => {
           />
         </View>
 
+        {ttsEnabled && (
+          <View style={{marginTop: 20}}>
+            <Text style={styles.toggleLabel}>Puffer vor Wiedergabestart</Text>
+            <Text style={styles.toggleHint}>
+              Wie viel Audio gesammelt wird bevor die Wiedergabe startet.
+              Hoeher = robuster gegen Render-Pausen, aber mehr Startverzoegerung.
+              Default: {TTS_PREROLL_DEFAULT_SEC.toFixed(1)}s.
+            </Text>
+            <View style={styles.prerollRow}>
+              <TouchableOpacity
+                style={styles.prerollButton}
+                onPress={() => {
+                  const next = Math.max(TTS_PREROLL_MIN_SEC, Math.round((ttsPrerollSec - 0.5) * 10) / 10);
+                  setTtsPrerollSec(next);
+                  AsyncStorage.setItem(TTS_PREROLL_STORAGE_KEY, String(next));
+                }}
+                disabled={ttsPrerollSec <= TTS_PREROLL_MIN_SEC}
+              >
+                <Text style={styles.prerollButtonText}>−0.5</Text>
+              </TouchableOpacity>
+              <Text style={styles.prerollValue}>{ttsPrerollSec.toFixed(1)} s</Text>
+              <TouchableOpacity
+                style={styles.prerollButton}
+                onPress={() => {
+                  const next = Math.min(TTS_PREROLL_MAX_SEC, Math.round((ttsPrerollSec + 0.5) * 10) / 10);
+                  setTtsPrerollSec(next);
+                  AsyncStorage.setItem(TTS_PREROLL_STORAGE_KEY, String(next));
+                }}
+                disabled={ttsPrerollSec >= TTS_PREROLL_MAX_SEC}
+              >
+                <Text style={styles.prerollButtonText}>+0.5</Text>
+              </TouchableOpacity>
+            </View>
+          </View>
+        )}
+
         {ttsEnabled && (
           <View style={{marginTop: 20}}>
             <Text style={styles.toggleLabel}>Stimme (geraetelokal)</Text>
@@ -1118,6 +1176,34 @@ const styles = StyleSheet.create({
   bottomSpacer: {
     height: 40,
   },
+
+  prerollRow: {
+    flexDirection: 'row',
+    alignItems: 'center',
+    justifyContent: 'center',
+    marginTop: 12,
+    gap: 16,
+  },
+  prerollButton: {
+    backgroundColor: '#2A2A3E',
+    paddingHorizontal: 18,
+    paddingVertical: 10,
+    borderRadius: 8,
+    minWidth: 72,
+    alignItems: 'center',
+  },
+  prerollButtonText: {
+    color: '#FFFFFF',
+    fontSize: 16,
+    fontWeight: '600',
+  },
+  prerollValue: {
+    color: '#FFFFFF',
+    fontSize: 20,
+    fontWeight: '700',
+    minWidth: 80,
+    textAlign: 'center',
+  },
 });
 
 export default SettingsScreen;

android/src/services/audio.ts

@@ -9,6 +9,7 @@
 import { Platform, PermissionsAndroid, NativeModules } from 'react-native';
 import Sound from 'react-native-sound';
 import RNFS from 'react-native-fs';
+import AsyncStorage from '@react-native-async-storage/async-storage';
 import AudioRecorderPlayer, {
   AudioEncoderAndroidType,
   AudioSourceAndroidType,
@@ -41,7 +42,7 @@ const { AudioFocus, PcmStreamPlayer } = NativeModules as {
     release: () => Promise<boolean>;
   };
   PcmStreamPlayer?: {
-    start: (sampleRate: number, channels: number) => Promise<boolean>;
+    start: (sampleRate: number, channels: number, prerollSeconds: number) => Promise<boolean>;
     writeChunk: (base64Pcm: string) => Promise<boolean>;
     end: () => Promise<boolean>;
     stop: () => Promise<boolean>;
@@ -80,6 +81,26 @@ const VAD_SPEECH_MIN_MS = 500;         // ms Sprache bevor Aufnahme zaehlt — l
 // Max-Dauer einer Aufnahme in Gespraechsmodus (Notbremse gegen Runaway-Loops)
 const MAX_RECORDING_MS = 30000;
 
+// Pre-Roll: Wie lange Audio im AudioTrack-Buffer liegt bevor play() startet.
+// Einstellbar via Diagnostic/Settings (Key: aria_tts_preroll_sec).
+export const TTS_PREROLL_DEFAULT_SEC = 3.5;
+export const TTS_PREROLL_MIN_SEC = 1.0;
+export const TTS_PREROLL_MAX_SEC = 6.0;
+export const TTS_PREROLL_STORAGE_KEY = 'aria_tts_preroll_sec';
+
+async function loadPrerollSec(): Promise<number> {
+  try {
+    const raw = await AsyncStorage.getItem(TTS_PREROLL_STORAGE_KEY);
+    if (raw != null) {
+      const n = parseFloat(raw);
+      if (isFinite(n) && n >= TTS_PREROLL_MIN_SEC && n <= TTS_PREROLL_MAX_SEC) {
+        return n;
+      }
+    }
+  } catch {}
+  return TTS_PREROLL_DEFAULT_SEC;
+}
+
 // --- Audio-Service ---
 
 class AudioService {
@@ -373,8 +394,9 @@ class AudioService {
       this.pcmBuffer = [];
       this.pcmBytesCollected = 0;
       if (!silent) {
+        const prerollSec = await loadPrerollSec();
         try {
-          await PcmStreamPlayer!.start(sampleRate, channels);
+          await PcmStreamPlayer!.start(sampleRate, channels, prerollSec);
         } catch (err) {
           console.error('[Audio] PcmStreamPlayer.start fehlgeschlagen:', err);
           this.pcmStreamActive = false;

bridge/aria_bridge.py

@@ -150,6 +150,15 @@ def _small_range_to_words(m):
     return f"{_num_to_words_de(a)} bis {_num_to_words_de(b)}"
 
 
+def _decimal_to_words(m):
+    """'0.1' / '0,1' → 'null komma eins', '1,25' → 'eins komma zwei fuenf'."""
+    int_part = int(m.group(1))
+    dec_part = m.group(2)
+    int_word = _num_to_words_de(int_part) if 0 <= int_part <= 59 else str(int_part)
+    dec_words = " ".join(_num_to_words_de(int(d)) for d in dec_part)
+    return f"{int_word} komma {dec_words}"
+
+
 _UNIT_WORDS = [
     (r'\bTB\b', 'Terabyte'),
     (r'\bGB\b', 'Gigabyte'),
@@ -236,6 +245,11 @@ def clean_text_for_tts(text: str) -> str:
     # Kleine Zahlen-Bereiche ohne "Uhr": "5-6" → "fuenf bis sechs"
     t = _re_tts.sub(r'\b(\d{1,2})\s*[-–]\s*(\d{1,2})\b', _small_range_to_words, t)
 
+    # Dezimalzahlen: "0.1" / "0,5" / "1,25" → "null komma eins" / "null komma fuenf" / ...
+    # Muss vor "Zahl+Einheit" laufen, sonst frisst die Unit-Regel den Nachkommaanteil.
+    # Lookahead verhindert Match auf IP-artigen Strings wie 192.168.1.1.
+    t = _re_tts.sub(r'\b(\d+)[.,](\d+)(?![.,\d])', _decimal_to_words, t)
+
     # Zahlen + Einheit: "22GB" → "22 Gigabyte" (Leerzeichen einfuegen)
     t = _re_tts.sub(r'(\d+)([A-Za-z]{1,4})\b', r'\1 \2', t)
 
@@ -243,6 +257,12 @@ def clean_text_for_tts(text: str) -> str:
     for pat, repl in _UNIT_WORDS:
         t = _re_tts.sub(pat, repl, t)
 
+    # Generisches Buchstabieren: alle verbleibenden 2-5-Zeichen-Grossbuchstaben-Woerter
+    # (XTTS, USB, DNS, JSON, HTML, ...) → "X T T S". Laeuft NACH der expliziten Liste,
+    # damit TTS/GPU/... schon aufgeloest sind. "WLAN"-artige, die als Wort gesprochen
+    # werden, koennen bei Bedarf explizit in _UNIT_WORDS uebersteuert werden.
+    t = _re_tts.sub(r'\b([A-Z]{2,5})\b', lambda m: " ".join(m.group(1)), t)
+
     # Anfuehrungszeichen
     t = _re_tts.sub(r'["""„`]', '', t)
 

xtts/bridge.js

@@ -95,6 +95,25 @@ function connectRVS(forcePlain) {
 
 // ── TTS Request Handler ─────────────────────────────
 
+/**
+ * Linearer Fade-In auf einen base64-PCM-Chunk (s16le).
+ * Mascht XTTS-Warmup-Glitches am Anfang eines Renders.
+ */
+function applyFadeIn(base64Pcm, sampleRate, channels, fadeMs) {
+  const buf = Buffer.from(base64Pcm, "base64");
+  const totalSamples = buf.length / 2; // s16le
+  const fadeSamples = Math.min(
+    Math.floor((fadeMs / 1000) * sampleRate) * channels,
+    totalSamples
+  );
+  for (let i = 0; i < fadeSamples; i++) {
+    const sample = buf.readInt16LE(i * 2);
+    const gain = i / fadeSamples;
+    buf.writeInt16LE(Math.round(sample * gain), i * 2);
+  }
+  return buf.toString("base64");
+}
+
 // ── TTS-Queue ──────────────────────────────────────
 // XTTS verarbeitet Requests sequenziell, damit Streams sich nicht ueberlappen.
 // Ohne Queue wuerden parallele Requests parallel streamen → App bekommt
@@ -132,37 +151,67 @@ async function _runTTSRequest(payload) {
   log(`TTS-Request (streaming): "${cleanText.slice(0, 80)}..." (${cleanText.length} chars, voice: ${voice || "default"})`);
 
   try {
-    const voiceSample = voice ? path.join(VOICES_DIR, `${voice}.wav`) : null;
-    const hasCustomVoice = voiceSample && fs.existsSync(voiceSample);
+    // Im local-Mode erwartet daswer123 XTTS speaker_wav als Basename (ohne .wav,
+    // ohne Pfad) — der Server prefixt EXAMPLE_FOLDER selbst. Wir checken hier
+    // nur das physische File ab um Warnungen zu loggen; runter ans API geht
+    // nur der Name.
+    const voiceFilePath = voice ? path.join(VOICES_DIR, `${voice}.wav`) : null;
+    const hasCustomVoice = voiceFilePath && fs.existsSync(voiceFilePath);
+    const speakerName = hasCustomVoice ? voice : "";
+    if (voice && !hasCustomVoice) {
+      log(`WARNUNG: Voice "${voice}" angefordert, aber ${voiceFilePath} existiert nicht — nehme Default`);
+    } else if (hasCustomVoice) {
+      log(`Voice "${voice}" verwendet (speaker_wav="${speakerName}")`);
+    }
 
     let chunkIndex = 0;
     let pcmMeta = null;
+    let firstChunkSeen = false;
 
-    // EIN Request fuer den GANZEN Text — kein Gap zwischen Saetzen.
-    // XTTS rendert und wir streamen PCM sobald es reinkommt.
-    await streamXTTSAsPCM(
-      cleanText,
-      language || "de",
-      hasCustomVoice ? voiceSample : null,
-      (pcmBase64, meta) => {
-        if (!pcmMeta) pcmMeta = meta;
-        sendToRVS({
-          type: "audio_pcm",
-          payload: {
-            requestId: requestId || "",
-            messageId: messageId || "",
-            base64: pcmBase64,
-            format: "pcm_s16le",
-            sampleRate: meta.sampleRate,
-            channels: meta.channels,
-            voice: voice || "default",
-            chunk: chunkIndex++,
-            final: false,
-          },
-          timestamp: Date.now(),
-        });
-      },
-    );
+    const onChunk = (pcmBase64, meta) => {
+      if (!pcmMeta) pcmMeta = meta;
+      let outBase64 = pcmBase64;
+      // Fade-In auf den ersten Chunk — maskiert XTTS-Warmup-Glitches
+      // (autoregressiver Generator hat am Anfang wenig Kontext → Artefakte).
+      if (!firstChunkSeen && pcmBase64) {
+        firstChunkSeen = true;
+        outBase64 = applyFadeIn(pcmBase64, meta.sampleRate, meta.channels, 120);
+      }
+      sendToRVS({
+        type: "audio_pcm",
+        payload: {
+          requestId: requestId || "",
+          messageId: messageId || "",
+          base64: outBase64,
+          format: "pcm_s16le",
+          sampleRate: meta.sampleRate,
+          channels: meta.channels,
+          voice: voice || "default",
+          chunk: chunkIndex++,
+          final: false,
+        },
+        timestamp: Date.now(),
+      });
+    };
+
+    // /tts_stream fuer echtes Streaming (funktioniert im XTTS local-Mode).
+    // Wenn Server im apiManual/api-Mode laeuft: 400 → Fallback auf /tts_to_audio/.
+    try {
+      await streamXTTSAsPCM(
+        cleanText,
+        language || "de",
+        speakerName,
+        onChunk,
+      );
+    } catch (streamErr) {
+      log(`/tts_stream fehlgeschlagen (${streamErr.message.slice(0, 100)}) — Fallback /tts_to_audio/`);
+      await streamXTTSBatch(
+        cleanText,
+        language || "de",
+        speakerName,
+        onChunk,
+      );
+    }
 
     // Am Ende: final-Flag damit App weiss "fertig" und Cache geschrieben werden kann
     if (pcmMeta) {
@@ -195,42 +244,47 @@ async function _runTTSRequest(payload) {
 }
 
 /**
- * Ruft /tts_stream auf — echter Streaming-Endpoint von daswer123.
- * Chunked Transfer-Encoding: Samples kommen WAEHREND XTTS rendert,
- * nicht erst am Ende. Time-to-first-audio ~300-500ms statt 2-3s.
- *
- * stream_chunk_size = Characters pro Render-Iteration.
- * 40 = guter Kompromiss zwischen Schnellstart und GPU-Effizienz.
+ * Ruft /tts_stream auf — echter Streaming-Endpoint bei daswer123.
+ * Schickt was der Server verlangt (allow: GET), aber mit JSON-Body
+ * als POST scheitert mit 405. Manche Versionen wollen GET + Query,
+ * andere POST + JSON. Testen was funktioniert.
  */
 function streamXTTSAsPCM(text, language, speakerWav, onPcmChunk) {
   return new Promise((resolve, reject) => {
-    const body = JSON.stringify({
-      text,
-      language,
-      speaker_wav: speakerWav || "",
-      stream_chunk_size: 40,
-    });
+    // Wichtig: speaker_wav MUSS als Query-Key dabei sein (Pydantic required) —
+    // auch bei default-voice mit leerem Wert. Sonst gibt's HTTP 422.
+    // stream_chunk_size=250: grosse Chunks = wenige Chunk-Grenzen = wenig
+    // Render-Artefakte. daswer123 erzeugt an Chunk-Boundaries haeufig Glitches
+    // in den Worten die ueber die Grenze gehen. Hoehere Latenz ist OK.
+    const qs = new URLSearchParams();
+    qs.set("text", text);
+    qs.set("language", language || "de");
+    qs.set("speaker_wav", speakerWav || "");
+    qs.set("stream_chunk_size", "250");
 
-    const url = new URL(`${XTTS_API_URL}/tts_stream`);
+    const url = new URL(XTTS_API_URL);
+    const fullPath = `/tts_stream?${qs.toString()}`;
     const options = {
       hostname: url.hostname,
-      port: url.port,
-      path: url.pathname,
-      method: "POST",
-      headers: {
-        "Content-Type": "application/json",
-        "Content-Length": Buffer.byteLength(body),
-      },
+      port: url.port || 80,
+      path: fullPath,
+      method: "GET",
       timeout: 60000,
     };
 
+    log(`TTS GET /tts_stream?text=${text.slice(0, 30)}... (voice=${speakerWav ? "custom" : "default"})`);
+
     const req = http.request(options, (res) => {
       if (res.statusCode !== 200) {
         let body = "";
         res.on("data", (d) => { body += d.toString(); });
-        res.on("end", () => reject(new Error(`XTTS HTTP ${res.statusCode}: ${body.slice(0, 200)}`)));
+        res.on("end", () => {
+          log(`XTTS /tts_stream ${res.statusCode}: ${body.slice(0, 300)}`);
+          reject(new Error(`XTTS HTTP ${res.statusCode}: ${body.slice(0, 200)}`));
+        });
         return;
       }
+      log(`TTS stream verbunden, empfange PCM...`);
 
       let headerParsed = false;
       let sampleRate = 24000;
@@ -282,6 +336,76 @@ function streamXTTSAsPCM(text, language, speakerWav, onPcmChunk) {
 
     req.on("error", reject);
     req.on("timeout", () => { req.destroy(); reject(new Error("XTTS API Timeout (60s)")); });
+    req.end();
+  });
+}
+
+/**
+ * Fallback: /tts_to_audio/ (POST JSON) — rendert komplett, dann response.
+ * Kein echtes Streaming, aber stabil als Backup wenn /tts_stream nicht geht.
+ * Shared chunking-Logik mit streamXTTSAsPCM — parst WAV-Header, stueckelt PCM.
+ */
+function streamXTTSBatch(text, language, speakerWav, onPcmChunk) {
+  return new Promise((resolve, reject) => {
+    const body = JSON.stringify({
+      text,
+      language: language || "de",
+      speaker_wav: speakerWav || "",
+    });
+    const url = new URL(XTTS_API_URL);
+    const options = {
+      hostname: url.hostname,
+      port: url.port || 80,
+      path: "/tts_to_audio/",
+      method: "POST",
+      headers: {
+        "Content-Type": "application/json",
+        "Content-Length": Buffer.byteLength(body),
+      },
+      timeout: 60000,
+    };
+
+    const req = http.request(options, (res) => {
+      if (res.statusCode !== 200) {
+        let rb = "";
+        res.on("data", (d) => { rb += d.toString(); });
+        res.on("end", () => reject(new Error(`XTTS Batch HTTP ${res.statusCode}: ${rb.slice(0, 200)}`)));
+        return;
+      }
+      let headerParsed = false;
+      let sampleRate = 24000;
+      let channels = 1;
+      let leftover = Buffer.alloc(0);
+      let headerBuf = Buffer.alloc(0);
+      const HEADER_BYTES = 44;
+      const PCM_CHUNK_BYTES = 8192;
+
+      res.on("data", (chunk) => {
+        let data = chunk;
+        if (!headerParsed) {
+          headerBuf = Buffer.concat([headerBuf, data]);
+          if (headerBuf.length < HEADER_BYTES) return;
+          const header = headerBuf.slice(0, HEADER_BYTES);
+          try { channels = header.readUInt16LE(22); sampleRate = header.readUInt32LE(24); } catch (_) {}
+          headerParsed = true;
+          data = headerBuf.slice(HEADER_BYTES);
+        }
+        let combined = Buffer.concat([leftover, data]);
+        while (combined.length >= PCM_CHUNK_BYTES) {
+          const slice = combined.slice(0, PCM_CHUNK_BYTES);
+          combined = combined.slice(PCM_CHUNK_BYTES);
+          onPcmChunk(slice.toString("base64"), { sampleRate, channels });
+        }
+        leftover = combined;
+      });
+      res.on("end", () => {
+        if (leftover.length > 0) onPcmChunk(leftover.toString("base64"), { sampleRate, channels });
+        resolve();
+      });
+      res.on("error", reject);
+    });
+    req.on("error", reject);
+    req.on("timeout", () => { req.destroy(); reject(new Error("XTTS Batch Timeout (60s)")); });
     req.write(body);
     req.end();
   });

xtts/docker-compose.yml

@@ -33,6 +33,12 @@ services:
       - ./voices:/voices                        # Custom Voice Samples
     environment:
       - COQUI_TOS_AGREED=1
+      # Local-Modus statt default "apiManual": Modell bleibt im GPU-VRAM,
+      # Render startet sofort, /tts_stream funktioniert.
+      # Default-CMD des Images liest diese ENV: -ms ${MODEL_SOURCE:-"apiManual"}
+      - MODEL_SOURCE=local
+      # Speaker-Folder auf unsere gemounteten voices zeigen lassen
+      - EXAMPLE_FOLDER=/voices
     restart: unless-stopped
 
   # ─── XTTS Bridge (verbindet zu RVS) ───────────